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Spice Processing and Packaging Information.
Spice Processing and Packaging Information.

Spice Processing and Packaging Information

Spice Processing and Packaging:

Spice Processing and manufacturing Unit:
Spices processing and packaging are considered as a profitable business in India. Home-based spices business is a profitable venture, you can start spice business as small, medium, and large-scale basis as per investment capacity. Spices are the special and essential ingredients adding taste and amazing flavor to our food. India is the largest producer and consumer of spices. Spices not only add the good taste of our food, but they are very nutritious that promotes our health. Today the demand for its increased around the globe. Comparing their demand, spice processing and packaging are considered as a profitable business. You can start this business in small, medium and large scale based on your investment capacity.
Spice processing and packaging ensure a good profit to the entrepreneur. This business has great demand in local and export market.

Types of products:
Spice business offers three different types of products to sell. Whole spice, spice powder, and Spices for the specific recipe. Every product has its own demand. Spice is used in our recipes as whole and spice, whole spice powder and masala powders.
Most popular spices used in household regularly are turmeric, chilly, cumin, coriander, black pepper, cardamom, cloves etc. Even there is a huge demand for a specific blend of spices for recipes like chicken masala, biryani masala, curry masala, fish masala, meat masala etc. Demand for organic spices is huge these days.

Marketing Potential:
Spices have a great place in the market, India produces around 36.68 tons of spices including more than 50 different types of spices. India is the largest producer and consumer of spices in the world. India is leading exporter of spice like dry red chili, turmeric, cumin, pepper, and others.
Spices not only used in households, they are also used by the processed food industry, hotels, hostels, everywhere. They are used to making pickles, sauce, snacks etc. Nowadays consumption of powdered and packages spices has increased, as they easy to use. So, there is good market for powdered spices, ready-mix-spices along with the whole spices.
As per huge market growth, Spice export business has reached $ 3 billion dollars this year. And it has profits margin of Rs 40,000 crore annually. Top brands in spice business are Catch, Everest, Ramdev, Aachi, Eastern etc. are crossing amazing profits every year.
The lifestyle of everyone has changed drastically, everyone has got very busy with their busy schedule and get very less to cook. So, dependency on the spices powder, spice mixes, recipe mixes had increased, this has augmented industry revenues. So, it can great opportunity to start a small-scale home-based spice business, India market gives good opportunities and great profits for new entrepreneurs.

Investment for Spice Processing and packaging unit:
Investment for business depends on the business models, and you need to calculate the total investment of your business. Small-scale business units need fixed capital cost and working capital cost. Main elements you should consider is planting space, location, machinery, licensing and registration etc. If you don’t have sufficient space, you can go to a rental area. You should also check for subsidy or grants available from the government.
Working capital includes the cost of raw materials, human resource, marketing, tax liabilities. Search for the best material suppliers that offer best quality products at a very reasonable cost.

Essential Elements for starting to a Spice processing and Packaging Units:
Executing a perfect business plan is the must for any business. A business plan provides you the important series of information regarding the project incorporation. It helps to get the finance from the investors or banks.
Not only a perfect business plan drags your success, you also need a proper marketing plan. You need to have the clear information about the distribution, marketing, and sales promotion strategy. This article gives basic steps for starting this business.

Registration and Licensing Requirements for Spice processing and packaging unit:
Spices are food items, and a food items processing need several licenses and permissions from government agencies. To start a Small-scale or large-scale Spice processing and packaging unit you have to get following registrations and licenses depending on the federal law of the state where your initiating business.

  • You should get registered with ROC.
  • Get the Trade License from Local municipal authority.
  • If you register your company as micro, small or medium enterprise, you need to obtain a Udyog Aadhar MSME certificate. Owning this certificate helps you to get easy loans at a lesser rate and government subsidies.
  • You need to get Food Business Operator License and should comply with FPO regulation.
    BIS Certification.
  • AGMARK Certification.
  • FSSAI Permission for the spice business.

ISI certification of Spices:

  • Chili powder ISI-2445-1963.
  • Coriander powder ISI-2444-1963.
  • Curry Powder ISI-1909-1961.
  • Turmeric Powder ISI-2446-1963.
  • Black Whole and Ground ISI-1798-1961.

Facilities Required for Spice processing and packaging Unit:
Location: Area required to start spice processing and packaging unit is around 150 sq.meters  with power and water supply. Depending on the plant size, washing of raw spices would require around 800 liters of water per day. Power required for the plant would be 7.5 HP.

Machinery and Raw Materials for Spice Processing and Packaging Unit:
The machinery required for this unit depends upon you want to sell. You need to procure the right machinery. List of some machinery:
• Disintegrator.
• Spice Grinder.
• Packaging Machine.
• Pouch sealing machine.
• Weighing scale.

If your planning for a fully automatic, the system will be connected the bucket elevator and conveyor belt. Electricity needed is up to 10HP, and need an adequate amount of water.

Raw Material:
Major raw materials required are different types of ungrounded spices, List includes turmeric, black pepper, red chilies, cumin, coriander, Fennel Seeds, Methi leaves, Poppy seeds, Mustard Seeds etc.
Packaging Materials: Packaging Materials including PET, MET-PET, PP, PPFP etc. and you need a corrugated cartoon for bulk packaging.

Manufacturing Process in Spice processing and Packaging Units:
In this manufacturing unit involves cleaning, drying, pulverizing, sieving and packaging of spices like chili, pepper, turmeric, coriander, etc., either individually or in combination with other spices. The manufacturing process is very well established and does not involve technicalities.
Step 1: Cleaning the unground spices manually to remove impurities like mud and stones.
Step2: For packaging, the whole spice, use a weighing scale and pack them in covers.
Step3: For powdered spices, wash spices with preferable buckets of water, and dry them. After drying them in sunlight, they are graded and ground with the help of grinding machine to convert them in powder form. Pack them as per required weight.
Step 4: If you want to produce specific mixes, then you will need to create the blend. The recipe mixes include ingredients like red chili, black pepper, cloves, coriander seeds, cumin seeds, fenugreek seeds, ginger, and turmeric etc. mixed as per the recipe. The proportion and the inclusion of spices in a mix depend on individual manufactures.
The storage and proper distribution are important in getting long-term success in the spice business. A perfect care is needed during packaging depending on the type of spices and humidity of storage.
Step 5: Spices and Spice powders are weighed as per the contemplated packaging quantities and packed in printed polythene bags and then these bags are sealed on an automatic sealing machine.

A place to sell your products:
Once you’re done with your products, now where you are going to market your spices. Grocery stores are one of the option to sell, but some grocery store has many terms and conditions that many small-scale home-based businesses cannot afford. The boutique gourmet stores can be the best place for selling your products.
Even your sell your products in food shows, malls, craft shows and farmer markets or your sell online exclusively. As for the business account, this is where you will deposit your business sales money, so it is important to track and keep any receipts so that it will be easy for you to complete tax forms.

This article projected you the complete information about the spice processing and packaging unit. Every business has it own on and cons but executing the perfect business plans with good marketing strategies will keep your projects in success.

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