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Paper Plate Making Business.
Paper Plate Making Business.

Paper Plate Making Business Information

Paper Plate Making Business for Beginners:

The following is all about Paper plate making business.

Paper Plate Making Business:

Being eco-friendly, paper crockery over the years has gained tremendous preference over plastic plates.  And the ban of plastic usage all over the world has made paper plate business more attractive business for new entrepreneurs. Paper crockery has a huge demand in parties and functions in India. Paper plates are most used disposable crockery in India. Paper plates are generally made from millboard, grey board, Kraft paper, greaseproof paper. They gained prominence for their disposable nature and look good feel, usage of paper plates have become more to a large extent and it replaces glass or porcelain plates in functions, meeting, hotels, ceremonies or any social gathering. Nowadays demand for paper plates has increased drastically both in urban and rural areas. Generally, these paper plates are produced from paper boars classed in the category of industrial paper.  The paper plate making business has good industrial potential in the future.Paper plates have great demand in parties, picnics, function, restaurants, hotels etc. Due to huge demand and supply deficit, this can be best time start own idea of paper plate making business. Once you prepared to start this business you should have prefect investment and business plans to run this business successfully.

Different Types of Paper Plates.
Different Types of Paper Plates.
  • Paper Plate Industry has good industrial Potential:
  • Plant Capacity: 21000 plates/per day.
  • Working capital: 5 lakhs.
  • Planta machinery: 2.5 lakhs.
  • TCI: RS 11 lakhs.
  • Return: 33.86%.

Advantages of Paper Plate Making Business:

  • High return on investment and profit.
  • Huge Market demand.
  • No specific skills required and academic qualification.
  • Many financial support schemes available from the government to get easy loan.
  • Doesn’t require much man power; most of the work done by machines.
  • Great opportunity to start an individual career.

This article now gives you the required information about the business plans, licensing, layout plans, setup process and marketing strategies required to start and run successful paper plate making business.

Steps in involved in Setting up the manufacturing Unit of Paper Plate Making Business:

Company Registration for Paper Plate Making Business:

  • Company name.
  • Company information.
  • Provisional SSI registration.

Company location for Paper Plate Making Business:

  • Feasible factory location.
  • Factory layout plan.
  • Factory environmental issue.

Financial Support for Paper Plate Making Business:

  • Own fund.
  • Loan fund.

Infrastructure design for Paper Plate Making Business:

  • Power requirements and safety.
  • Storage godown.
  • Machine safety norms.

Raw Materials, machineries and equipment’s for Paper Plate Making Business: 

  • Choose a machine supplier.
  • Choose raw material supplier. 

Prefect Business Plan to start a paper plate making business:

A successful business depends on prefect execution of business plan.  Business plan will include business goals, competitive environment, financial requirements, resources needed, and marketing strategies to attract customers.

Target exact customer:

First step in executing your business plan is to figure out the demand for paper plates in the respected are you choose to serve. Focus on the particular customer segments that require plates for their business like hotels, event managements companies and caterers who have more requirement for plates  to serve food in events, weddings, eateries, food stalls etc.

So after making the customer research next is to make a count estimate of paper plates that should made in time and number.  For this first figure out the number of caterers in your area, the events managers, caterers and enquire the total number of paper plates required for the purpose.  Your next target is to find out the current supply of the commodity within the same area and also demand supply gap.

To get the exact estimate of your manufacturingcapacity, you should get total calculation for percentage of demand supply gap you wish to allocate for,

Registration and Licensing Requirements in Paper Plate Making Business:

Select the location for Paper Plate Making Business: As Paper Plate making requires a factory setup, so location you select has lot of importance. It always best option to setup your factory in outskirts of the city or in particular industrial zone. But price of the land should very minimum and is shouldn’t cross your financial estimate.  But the manufacturing unit should be close to your intended customers, raw material suppliers and other factory expenses like power bills, water bills etc.  Approximate area required is 500 square meters with a continuous power supply for proper functioning of machines. The location you choose should be near to workers and customers.

Investment Required for Paper Plate Making Business:

If you are very much interested in starting paper plate making business, the minimum amount you should ready to accommodate is 10, 00,000 INR. As this is minimum amount to purchase equipment’s and raw materials. So at this investment you make sufficient amount of paper plates as per your demand. And turnover you can expect is crossing 66, 00,000.  Your paper plate making unit should be registered under private limited business entity die to the high sales turnover.

Function Options:

Once we planned everything and registering your unit as private limited business can obtain loans from banks or financial institutions. Along withthe manufacturing unit registration process you also should have to apply for VAT registration with governing authorities in order to sell your manufacturing products.

If you are planning to go for loans, you can opt many schemes given by banks. If you are going for term loan of 10 lakhs with a working capital worth 15 lakhs is need to start up a unit of paper plate making business.  Or even you borrow 10 Lakhs form MUDRA loan scheme of Indian Government where several banks and other financial firms in Indian would give to money as a loan without any collateral.

Labor and Equipment in Paper Plate Making Business:

Stages inPaper Plate Making Business:

Making paper plates have three stages:

  1. In first stage, you should make attractive plate design and pattern of plate.
  2. In Second stage, the encircling area is tapered.
  3. In third stage, the paper plate is heated.
  4. The fourth and final stage, the side of the plate is rimmed and curled that make your plate complete.

For this paper plate manufacturing unit, you don’t require more labor. You can run your business easily with three extra people (production manager, one skilled labor and one unskilled labor). Manpower requirement may increase depends on capacity of the unit.

Raw Material Required for Paper Plate Making Business:

Now it turn to know about the raw materials required to making paper plates.  A paper plate business would require raw materials worth 4 lakhs each month depending on your unit capacity. Raw materials are bottom reel, printed PE paper and packing material. And there are many companies producing paper plate making machine in India. In general these machines cost 8, 50,000 INR and dyes worth 1, 50,000 INR are required for setting your unit.

For raw materials, you should go for the reputed suppliers, who can supply according demand. You should search for supplier who supplies best quality with best cost even in credit terms. You should never compromise on the quality of raw materials to produce the best quality plates.

Manufacturing Process in Paper Plate Making Business:

Semi Automatic Paper Plate Manufacturing Machine.
Semi-Automatic Paper Plate Manufacturing Machine.

Manufacturing of paper plates s not much complicates as you can make plates of different shapes, sizes and designs with help of specific dye. Both paper and polythene sheets should be cut previously for proper sizing ad you even have to purchase these materials per-cut requirements.  The specific dye as per your paper plate pattern has to be mounted on the press and dye is then heated to required temperature. Both layers of paper and polythene sheets are placed properly between the respective die parts and on applying required pressure help the paper to get a required shape.

The paper formed and removed does for packing. The paper plate making machines has two platform one is fixed and one moving plunger that work on hydraulic mechanism.

One paper plates are collected in bulk, edges are trimmed and rippled to give them a designed shape and look. In general a regular manufacturing unit can produce 30,000 to 40,000 plates in a day per each press on two shifts for about 300 days in a year.

Marketing in Paper Plate Making Business:

Once you are ready with your paper plates, another important thing is its marketing. As you will be a new comer, a strong marketing strategy should be implemented to get yourself successful.  You should differentiate your customers from different groups on their special attributes like who need paper plates in bulk, who give you prefect payment,  So that you can make scheme distinct marketing strategies for every customer segment.

To get notified by the consumer, you should make an agreement with the consumer to whom you plated at very low rate. Once you reach all your potential customers you can automatically raise your price. And also open an offer price sale with your potential customers and given them a long term agreement.

One most important thing to drag consumers is by giving them outstanding quality that makes you business a grand success. You should keep on checking you product quality at all the stages of production and even with raw material suppliers. Even packing of plates should very professional so that they cannot get damage in transport. You should even take long term quality certifications.

Scope of Paper Plate Making Business:

Paper Made plates are gaining more prominence all over world for their ecofriendly nature and reducing exposure to food borne diseases and infections. Demand for paper plates are in all the area like IT industries, educational institutions, industrial canteens, food canteens, café’s , restaurants, roadside hotels, coffee shops, fast food centers, super markets event management companies and other areas.

Paper plates are used daily and have huge remand round the clock, taking this business and marketing and gaining profits would not be big problem in India. As the market for paper plates is well established, high demand and supply forces, the prices of the paper plates can easily judge and sold to reputed dealer or traders in bulk or even end users through different channels.

The increase in demand, recycling of waste paper, production of paper of different designs and sizes and main advantages of paper industry that makes to earn good profits. The paper industry has huge potential growths which lead to socio economic development, huge demands, good output recyclability, innovative creations of new crockery and emergence of fresh ancillary industry like packaging and transportation.

Difficulties in Paper Plate Making Business you May face:

Even paper industry has its own set of some problem that impact upon the ancillary industries like paper plates manufacturing units. The changes in economic and technological environment and with the regulatory frame work are affecting the paper industry to a large extent.  The problem in this industry is the limited access to the technology that can convert the raw materials into a high grade pulp.

And this industry need huge water resource and manufacturing paper products without sufficient water source is a big puzzle.  And the raw material used by this manufacturing unit are getting emptied at fast rate and many areas in our country running short of these materials, And its well known that paper industry one of the highly polluting industry, by which many rivers are being polluted. And big problem face by the paper industry is shortage of resources like power and coal, and this industry very energy intensive where power and fuel comprise 25%.

Limited usage of any thing is always a fruitful effort.  So set limits for usage of commodities made from nature like trees.

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Save Paper save Trees!.