Castor Oil Manufacturing Project Report

Castor Oil Manufacturing Project Report, Business Plan

Introduction

Hello friends, today we are here with a new topic called “Castor Oil Manufacturing Project Report”. The castor oil plant, Ricinus communis, belongs spurge family, Euphorbiaceae. Castor is native to Eastern Africa, the south-eastern Mediterranean Basin, and India, but is extensive all-over tropical regions. Castor seed is the basis of castor oil, which has a variety of applications. The seeds comprise between 40% -60% oil high in triglycerides, particularly in ricinolein. The Indian variety of castor seeds includes 48% oil content in which only 42% is extracted. The seed includes ricin, a toxin, which is also present in minor quantities throughout the plant and hence castor oil is not edible.

A guide to Castor Oil Manufacturing Project Report and Business Plan

Properties of Castor Oil

Castor oil is a colorless to very pale-yellow liquid having a distinct taste and odor. Castor oil is a multi-purpose oil that people have been using for many years. It is obtained by an Manufacturing process using the seeds of the Ricinus communis plant. These seeds, famous as castor beans, include a toxic enzyme popular as Ricin. Castor oil and its products are extensively used in the manufacturing of cold resistant plastics, paints and lubricating materials, pharma products, hydraulic and brake liquids, dyes, toilet soaps, coatings agents, nylon, polishing products, waxes, and perfumes.

Castor oil is one of the most essential plant oils, extracted through pressing the seeds of the Ricinus communis (castor oil plant). It is rich in monounsaturated, ricinoleic, and an 18-carbon fatty acid. Because of the exclusive chemical formation and rich characteristics, castor oil and its derivatives are extensively used in industries manufacturing cosmetics, plastics and rubber, inks and adhesives, and textile chemicals lubricants. Also finds its use in industries like electronics and telecommunications, pharmaceuticals, etc. After plant oils, castor oil stands next amongst the highly required oil.

Castor Oil uses and its applications

Castor oil has several industrial applications as it is extensively used in the manufacturing of paint, soaps, cosmetics, adhesives, varnishes, lubricants, etc. Being a moderate laxative and smoothing compound, it is extensively used in several therapeutic preparations. It is used even for manufacturing various castor oil derivatives that are next considered to be valuable industrial substances having countless applications.

Market trends of Castor Oil production in India

The oilseeds processing industry is booming with the upsurge in the production of oilseeds under the national oil seeds mission, growth in consumption of vegetable oils with industrial development, and mounting GDP of the nation. Concerning castor oil, the demand from the domestic market is growing day by day with the growth of newer products and collective exports of castor oil to various countries across the globe.

Market potential of Castor Oil Making Business in India

India is capable of exporting 91-93% amongst world exports of castor oil. For example, if the world export of castor oil in 2016-17 is 5.25 lakh tons, then India alone contributed about 4.85 lakh tons. The expected domestic intake by end of 2017 is about 7.00 Lakh tons and exports account to be 5.25 Lakh tons. It is a rich source of a monounsaturated, ricinoleic, and 18-C fatty acid. Owing to its ideal chemical structure and rich characteristics, castor oil, and its by-products have been used in many industries such as food, cosmetics, lubricants, agriculture, paints, electronics and telecommunications, pharmaceuticals, plastics, inks and adhesives, perfumeries, rubber, and textile chemicals. After plant oils; castor oil is estimated as the demanding oil. However, growing research and applications of bio-fuels particularly biodiesel and biopolymer across the world are focusing on castor oil production and could be a key aspect contributing to the world economy.

Business plan for starting Castor Oil Production Plant

To start with any kind of business unit you need to craft an excellent business plan which includes

List of licenses, registration
Implementation schedule of project
Raw materials required
Machinery required
Production process
Estimated cost and
Profit analysis

Statutory requirements for establishing Castor Oil Production Unit

MSME registration
GST registration
ROC
Registration of firm
Shop Act License
FSSAI License
IEC Code
Export License
Fire and Safety
ESI
PF
No Objection Certificate from pollution board
Trade license from local municipal authority

Raw material required to start Castor Oil Production Unit

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castor oil seeds 327186 1920 — Caster Oil Seeds (pic credit: pixabay)

Gujarat is the highest castor seeds cultivating state in India that accounts for 90% of total indigenous farming. The best season for castor seed cultivation from December to March and arrival is expected up to May. The processing is a continuous one and seen up to the month of May or till mid-June, i.e., approximately 260 days. Based on a unit capacity of 55 tons per day, the processor demands about 14,300 MT of castor seeds per year which is easily available in Gujarat and other regions such as Andhra Pradesh, Rajasthan, and Telangana.

List of machinery required to establish Castor Oil production unit in India

Seed Crushing Expellers Sets
Support, Plant for and Fabrication
Castor Oil Pipelines and Fittings
Boiler, Pipelines, Chimney etc
DG Set of 400 KVA
Weigh Bridge 60 Tons
Laboratory Equipments
Fire Fighting Equipments
Workshop Equip./Essential Spares
Furniture/Fixtures/Computers etc.
Erection/Commissioning etc.

Implementation schedule for Castor Oil Production Unit

Purchase of Land – months
Completion of Building – 3 months
Ordering of Machinery – 4 months
Delivery of Machinery – 2 months
Term/Wkg Loan Sanction – 3 months
Installation of Machinery – 4 months
Commissioning of Plant – 1 month
RM/Inputs Procurement – 1 month
Manpower Appointments – 1 month
Commercial Production – 1 month

Manpower requirement for Castor Oil Manufacturing Unit

Technical Staff 5
Adm. Staff 4
Marketing Staff 4
Labour 20
Total 33

Manufacturing process of Castor Oil in Production Unit

Step 1: Castor oil seed comprises about 30%–50% oil (m/m) based on the variety. Castor oil is extracted from castor beans by steps like solvent Manufacturing, mechanical pressing, or by a combined action of pressing and Manufacturing. After harvesting, the seeds are kept for drying so that the seed hull tends to split open, giving out the seed.

Step 2: The Manufacturing process starts after the removal of the hull from the seeds. This can be completed mechanically using castor bean dehuller or by manual process. If your budget is not a problem, the machine used for the de-hulling process is suggested.

Step 3: After dehulling, the seeds are sent for cleaning to remove the foreign materials like stems, sticks, leaves, sand, or dirt particles. These materials are commonly eliminated using a series of revolving screens or reels.

Step 4: Magnets used above the conveyer belts will separate iron. The seeds will now be heated to make seeds harder that facilitate Manufacturing. In this process, the seeds are placed in a steam-jacketed press to eliminate moisture, and this hardening process will further make the Manufacturing step easy.

Step 5: The cooked seeds will be dried before the Manufacturing step starts. A continuous screw or hydraulic press is implemented to crush the castor oil seeds which removes the oil. The Manufacturing method is called prepressing.

Step 6: Pre-pressing mainly involves the use of a screw press known as the oil expeller. The oil expeller is helpful to extract oil as it has a high-pressure continuous screw press.

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Castor Oil Manufacturing Project Report/Economics for establishing a Castor Oil Project Unit in India

Castor Oil Manufacturing Project Report – Fixed Capital

Land and site development: Own
Building and civil works: Rs. 5,00,000
Plant and machinery: Rs. 16,00,000
Misc. Fixed Assets: Rs. 2,30,000
Preliminary and pre-operative expenses: Rs. 2,20,000
Contingencies and escalation @ 5%: Rs. 1,18,000
Working capital: Rs. 1,15,000
Total: Rs. 27,79,000

Castor Oil Manufacturing Project Report – Working Capital

Raw Materials: Rs. 1,00,000
Power & Utility: Rs. 10,000
Salaries: Rs. 74,000
Packaging of oil: Rs. 1,22,000
Receivables: Rs. 1,49,000
Total: Rs. 4,58,000

Castor Oil Manufacturing Project Report- Total cost of Castor Oil Making Business

Fixed Capital + Working capital = Rs. 27,79,000 + Rs. 4,58,000 = Rs. 32,37,000.

Income per annum in Castor Oil Making Business

Total income/ annum: Rs. 36,25,000.

Castor Oil Manufacturing Project Report – Profit in Castor Oil Production Unit

Profit = Total cost – Total Income = Rs. 36,25,000 – Rs. 32,37,000 = Rs. 3,88,000.