Introduction on how to start Jeans making business in India
Jeans Making Business is considered as one of the finest denim fabric business in India and even in the international clothing market. If you are thinking about the jeans business then you are in the right place as we will give you Stepwise details on Starting Jeans Manufacturing Business.
A step by step guide to Jeans making business in India
Ready-made denim clothes do have huge popularity than tailor-made clothes and it is becoming a trend in every age group, the researchers estimate that the demand for jeans will be around 4,292,506 pieces and 5,908,767 pieces by the year 2017 and 2022, respectively.
Hence, automatically Jeans products are attaining market opportunity.
Thus, starting a small-scale jeans manufacturing business is a great business sector for people who desires to step into the apparel manufacturing business.
Market potential to start a Jeans making business in India
Jeans Business is having a huge market opportunity as you can estimate an approximate internal rate of return (IRR) of 21.31% from denim business. Many branded jeans garment manufacturers are there in our country now but if you do market research it will indicate that the people require a non-branded jeans product which will result in the share market is highly conquered by the non-branded jeans products.
The non-branded jeans pants arrive from different garment factory and which are a reasonable product with superior quality, therefore, people prefer non-branded jeans. The market growth of the jeans production business is 8% to 12 % every year.
Business plan to start a Jeans making
Denim production requires adequate knowledge about textile designing and current fashion. Therefore you must have proper planning, knowledge, and ample capital investment while planning for a jeans manufacturing business plan.
Here we provide you with a stepwise business plan to begin which will comprise the essential aspects while starting the jeans business in India, which are mainly capital investment for a jeans production business, essential raw materials, machinery needed, manpower, etc.
Apart from this, you must have proper publicity and marketing ideas for the jeans business.
License, registrations and permissions required for starting jeans business
When you are planning for jeans manufacturing business you must acquire the registration of denim production. Jean’s production unit Registration may differ from state to state so please check the state-wise government law regarding denim production.
Here we have mentioned some of the licensing and registration needed in jeans making business
Registration of firm: You may begin as a small to medium Jeans Manufacturing Business either as a Proprietorship company or Partnership Firm. If you are starting this business as sole owner, then you have to register your firm as a proprietorship.
For Partnership operation, you should register your firm as a limited liability partnership (LLP) or Pvt. Ltd. Company with Registrar of Companies (ROC).
GST Registration: Obtain GST number (mandatory for all business after GST rule), tax identification number, and insurance certificate.
Trade License: Get the Trade License from local authorities.
MSME/SSI Registration: MSME/SSI Registration will aid you to avail the government schemes and facilities, so if you are willing to get the government subsidies or schemes regarding your jeans garment factory then you have to apply for MSME/SSI Registration
EPF Registration: Employees state insurance is useful for the workers for Jeans Manufacturing Business.
ESI Registration: Employees provident fund is mandatory for the business if you have more than 20 employees in your Jeans Manufacturing Business
Trade Mark: Register your brand name using a trademark that will safeguard your brand.
IEC code: If you are interested to export the export jeans pant to other countries in the future then you should take the IEC code that is obligatory for exporting goods in any business.
Area required to start a Jeans making business
While beginning jeans manufacturing business you must choose the proper area location for denim production that must be easily accessible from the targeted market and raw material supplier.
Apart from these, you need to take care of the facilities like water supply, drainage provision, and power supply.
You should acquire around 1000 square meters and that will be sufficient for the jeans garment factory.
The raw material required for Jeans making business
The selection of raw material is also a very essential aspect in jeans manufacturing business because the quality of denim production is based upon the raw material used in jeans production.
Check the raw material supplier who will give you superior quality raw material at a reasonable rate which can be easily transported to the Jeans Manufacturing unit.
The basic raw material needed for Jeans Manufacturing Business is dyed cotton fabrics. These dyed cotton fabrics are available in different colors but the blue denim jeans (hard blue cotton twill) is the famous one.
List of raw material required for jeans manufacturing:
- Washing Acid
- Labels/Logos, Etc.
Machinery required to start a Jeans making business
The selection of raw material necessary for jeans manufacturing is one more essential task in jeans manufacturing business.
There are various types of jeans manufacturing machine which are available in the market. They are manual jeans making machine, semi-automatic jeans making machines, and fully automatic jeans making machine.
While choosing the right jeans making machine you must look for jeans manufacturing machines rate, also the production need for your jeans garment manufacturing.
List of machinery required for starting jeans production business in India
- Stitching Machine
- Chain Stitching Machine
- Folding Machine
- Stain Removing Machine
- Washing Machine
- Cutting Machine
- Embroidery Machine
- Ironing Machine
- Lapping Trolley
- Printing Machine
- Overlock Machine
- Logo Making Machine
Apart from these jeans making machines, you may need a computer, printer, and office associated stationary and equipment to run the business.
Jeans Pant Making Process
Step 1: Raw material checking
Maintaining good quality in the jean product is essential to jeans garment manufacturers for attracting more and more customers, it is even advantageous to sustain the brand reputation and to grow brand awareness in the market.
Hence it is important to perform market research of the Jeans Manufacturing Production Process to run the business successfully.
Denim jeans are highly needed in the jeans production business. So, the maximum of the focus on Jeans Manufacturing Production Process should be on design, colors, and product quality.
The major unit operations for jeans production are:
Once the raw material is supplied from the raw material supplier it will be examined using the machinery and then only it will proceed for the Jeans Manufacturing Step.
Step 2: Cloth cutting by using mechanical process
Once the denim fabric is inspected it will be transported to the Cloth cutting machine where it is cut.
- Cutting of the jean involves three types of operations:
- Making the marker
- Spreading the fabric
- Chopping fabric into the marked sections.
- There are six types of machinery available for cloth cutting
- Rotary blade machine
- Vertical reciprocal blade machines
- Band knives
- Similar to band– saws
- Die clickers systems with the use of straight blades
- Automated and computerized laser beam cutting machines
- Once the jeans are cut into the pieces it is sent to the sewing machine for stitching purpose.
Step 3: Sewing it by high-speed sewing machine
The sliced pieces of the jeans are combined into the desired shape by the use of a power-operated sewing machine.
There are two types of operation seen for the joining of the jeans pieces, they are namely fusing and cementing are processes.
1. Fusing: Fusing is the process where pressure surface area is heated with an electric heating grade or steam using hot head fusing presses.
2. Cementing: Cementing is the process where mechanical pressure systems are employed with the inbuilt head application.
Step 4: Embroidery work
The molding process can be used to give an attractive look to the jeans. This can be accomplished using heat, moisture, or pressure applications.
Different moldings process for embroidery work are listed below:
- Blocking Mangling
- Casting Curing
Step 5: Trimming and inspection
Once Jeans are stitched and molds using a pressure machine it will be kept for inspection purpose, if there is any fault seen in the quality of the jeans it will be resent to the repairing purpose or it will be removed from the package.
Step 6: Washing and ironing as the finishing process
Once the inspection is complete the jeans are sent for the washing where the jeans are washed using an industrial washing machine.
When washing is complete, jeans are passed for Ironing and pressing as the finishing product, the jeans ironing is done using a pressure heating machine.
Step 7: Packaging
Once the jeans are ready with all the required steps the final product is complete, it is sent for packaging and transport.
Investment required to start a Jeans making business
You need to invest Rs. 3 lakhs to Rs. 5 lakhs for starting small-scale jeans production business in India. These costs include for raw materials, machinery and other miscellaneous costs.
Profit-margin for Jeans manufacturing business
The profit margin in jeans production business is 25% to 30% based on the quality of the jeans. But it will be less during initial stages.
Marketing strategies for promoting your Jeans product
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Once you have completed all the steps related to products you have to plan the proper jeans marketing idea for jeans garment manufacturers.
Creating a marketing plan is a very important task in the jeans production business here we have mentioned some market for denim production.
How to sell Jeans product online?
B2B websites: Register your business on B2B websites such as Indiamart, Exportersindia, Tradeindia where you can sell your product in bulk.
B2C websites: You can even sell your product directly to the customer by registering your business on B2C websites such as Amazon, Flipkart, etc.
How to export your Jeans to other countries?
The denim jeans product has huge demand in the international market so if you are planning to export the jeans pant to other countries and thinking of how to export jeans then you have to obtain IEC code which is essential for exporting goods in any business.
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Jeans marketing, branding and uniqueness
There are several jeans garment manufacturers for years so you must establish your brand uniqueness in Jeans Manufacturing Business. If your product is of standard quality then you need not worry about the product sales.
Here we have stated a few aspects that you have to keep in mind while creating and executing the marketing plan for the Jeans Manufacturing unit.
- When you are selling the jeans to the customer’s request them for other relatives contacts where you can sell your product.
- Try to grow your customer base using your present clients.
- If they feel good about your product they will help you to sellout more by simply informing other people about your product.
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