Mini Flour Mill Project Report, Business Plan
Hello friends, today we came up with a new topic called “Mini Flour Mill Project Report”. Mini Flourmill is electrical equipment that is meant to grind flour from grains such as corn, wheat, rice millet, etc. The machine has acquired acceptance as a household device that can provide pure and good quality flour with the required size at a reasonable cost. It is an automatic, simple, and user-friendly machine and does not release any dust.
A guide to Mini Flour Mill Project Report and Business Plan in India
Market potential of Mini Flour Mill Business
The Mini flour mill is widely used in western provinces of the nation like Gujarat, Maharashtra, etc. but is gradually and steadily attaining popularity in other parts as well. The different models that can be seen in the market could be purchased at Rs. 8,000 to Rs. 14,000 based on the production capacity and additional features in the machine. The machine has is having great potential in the Mini and international market as well because as it is very easy and generates high-quality flour.
Basis and presumptions of Mini Flour Mill Business
i) The main base for calculation of production capacity is considered based on the single shift basis which is done by taking 75% efficiency.
ii) The maximum capacity utilized based on the single shift basis which is calculated by considering 300 days a year. During the first year of business, it is released for production. During the production line, the constituents are shaped and generated with suitable tools and gathered.
Business license required to set up Mini Flour Mill Plant Unit in India
Below is the list of license, permissions and registrations required to start Mini Flour Mill Unit in India:
- Registration of Firm
- GST Registration
- Trade License
- MSME/SSI Registration
- EPF Registration
- ESI Registration
- Trade Mark
- IEC code
- Udhyog Aadhar registration
- Shop act license
- NOC: No Objection Certificate from pollution board
Area required to start Mini Flour Mill Business
You need to have 100 – 200 sq. Mts of land to establish and operate the Mini Flour Mill Business Unit. The Mini Flour Mill requires very little space to establish the business unit.
Machinery required to start Mini Flour Mill Plant Unit
The electro-mechanical components, pushbuttons, switches, regulators, blades, etc. are arranged in an enclosure and inter-connected according to design. The complete unit is then examined as per the appropriate specification. The tested appliance will be packed properly for dispatch to the client. The process that transforms grain into healthy flour becomes a part of our daily consumption from cookies, bread, cereals to a wide range of food products.
Raw materials required to start Flour Mill Business
The grains must follow a series of flour preparation steps until it reaches our tables. Flour milling is a composite process that begins its journey with grain selection until it reaches the final consumer. This lengthy process is separated by a series of steps that are planned in a disciplined manner. Good practice in health science is the result of the exploration of each step and the development of the analyses of the designed programs in which, if appropriately practiced, avoids contamination of the ground grain.
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Procedure to start Mini Flour Business Project
The processes for grains milling can be done either manually or by machines. Despite producing at different scales, the motive is to optimize benefits, that is, to select and categorize grains suitably to maximize production and thus acquire more profits. Like this, production is guaranteed, and the performance and class of the product are produced and distributed to the final consumer.
The general flour milling process is segregated into 5 stages which are the sourcing of the raw material, grain cleaning, segregation and choice of the grain, milling, packaging, and finally transportation. The basic flour milling machinery includes raw material silo, destoner, sifter, pneumatic mill. High plan sifter, bran finisher, purifier, bagging machine, etc.
The first step is the choice of the grain-based on the properties and qualities.
Grain Cleaning: In the next stage, the grain is sent for cleaning. Here it is sent through special equipment designed to remove all dirt and impurities like sand and straw. After that, it is sent through the polishers which are responsible to avoid dust. Next, it is also sent through a vacuuming process that separates any impurities from the air.
Grain Tempering: After the cleaning is done the grain is now sent for the process called tempering, therefore, when the corn or wheat grains are ground, it is important to soften the kernels by pouring water and condition them.
Flour Milling: The process of flour milling comprises the removal of the outer layer of the grain from the inner part and obtaining the flour. To acquire a higher quantity of flour, the grinding step is followed in various segments based on the size. They are crushing, reduction and compression. It is done using a pair system of high-pressure cast steel rollers having specific properties for each weighing. The sieve responsible for segregating all the products received from the weighing of the grinding, through a set of sieves, which the product is sent through and separates based on the size of the particle, then it is passed to a security sieve. The end product will be weighed on electronic scales.
Packaging and Transportation: It is sent to hoppers for storing the finished product. The flour can be mixed with various oxidants, enzyme levellers, whiteners, or other micro-components to accomplish the end-use objective. The flour is fed to the packing hoppers or in bulk cargo. After that, it is packed in polypropylene or by use of paper bags and transported. Many aspects determine the total cost, such as capacity, labor expenses, and many others.
Establishing Flour Mill Plant Unit
The primary aspect is the size of the flour mill plant project which you desire to arrange. This will directly impact the business operations along with expected potential returns in terms of revenue. Thus, a large-scale flour mill will allow accommodating more machinery that could enhance the production quantity. This directly increases the flour yield in a short duration.
Another aspect is the labor-intensive necessities of your flour mill project. With the increase of the unit, you will need more workers, as well as the equipment, should be more. Even the duration to establish the large-scale unit will be high when compared to a smaller flour mill project. You should be in a position to pay high when you wish to finish the establishment in a short duration and when you have any special necessities.
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Investment required to start Flour Mill Project
The cost to set up a flour mill could vary between 2 lakhs – 5 lakhs, which mainly depends on your set-up requisites such as the flour milling process you select, the purchased machinery, and mothers. For example, a fully automatic flour mill plant will be much expensive for set-up than a simple flour mill.
Mini Flour Mill Project Report/Economics of Mini Flour Mill Unit
Land and Building 100 sq/m area rented – Rs. 25,000.
Plant and Machinery cost
Pulvariser with accessories – Rs. 16,600
Double stage pulvariser – Rs. 17,800
Roaster – Rs. 20,500
Gas connection – Rs. 10,000
Weighing Balance – Rs. 8,000
Sealing Machine – Rs. 3,000
Vessels – Rs. 6,000
Total – Rs. 1,25,000.
Mini Flour Mill Project Report – Working capital
Raw Materials – Rs. 50,000
Wages – Rs. 39,000
Electricity Charges – Rs. 9,000
Gas – Rs. 2,000
Total – Rs. 1,00,000.
Mini Flour Mill Project Report – Total Project Cost
Building – Rs. 25,000
Machinery – Rs. 125,000
Working Capital – Rs. 1,00,000
Total – Rs. 2,50,000.
Means of Finance
Promoter’s contribution – Rs. 1,25,000
Bank Loan – Rs. 1,25,000
Total – Rs. 2,50,000.
Sales turnover and Monthly Expenditure
Working Capital – Rs. 1,00,000
Loan Repayment – Rs. 5,000
Total – Rs. 1,05,000.
Profit in Mini Flour Mill Business per month
Sales – Rs. 1,15,000
Expenditure – Rs. 1,05,000
Profit – Rs. 10,000 per month.
List of Banks providing Loans and Subsidies for Mini Flour Mill Unit
List of banks that helps you by providing loans to establish Mini Flour Mill Unit in India are:
- State Bank of India
- Canara Bank
- Punjab National Bank
- Andhra Bank
- Central Bank of India
- Bank of Baroda
- State Bank of Bikaner & Jaipur
- UCO Bank
- Bank of India
- North Eastern Development Finance Corporation (NEDFi)
Subsidy amount provided by Government for Mini Flour Business
Indian government provides around 25% of the subsidy amount on machinery or setting up the flour mill unit. So, you can apply for subsidies by providing them the list of necessary documents as per the bank policies. That’s all folks about Mini Flour Mill Project Report and Business plan in India.
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